Complete Manufacturing ERP Solution
End-to-end factory automation from raw materials to finished goods delivery
Transform your manufacturing operations with intelligent production planning, real-time inventory tracking, quality control automation, and seamless supply chain management. Built for discrete manufacturing, process manufacturing, and assembly operations.
Manufacturing Challenges We Solve
Stop struggling with disconnected systems and manual processes
Production Planning Chaos
Manual scheduling, capacity conflicts, delayed orders
→ AI-powered planningInventory Imbalances
Stockouts, excess inventory, dead stock
→ Real-time trackingQuality Issues
Late defect detection, recalls, rework costs
→ Stage-wise QCCost Overruns
Unknown actual costs, price erosion, waste
→ Real-time costingShop Floor Disconnect
No visibility, manual data collection, delays
→ IoT integrationDemand Uncertainty
Bullwhip effect, poor forecasting, rush orders
→ AI forecastingComplete Manufacturing Control Center
Intelligent Production Planning
Optimize your entire production schedule with AI-powered planning that considers capacity, materials, and delivery dates automatically.
- Master Production Schedule (MPS) with drag-drop interface
- Capacity planning with bottleneck identification
- Material Requirements Planning (MRP I & II)
- What-if scenario planning
- Automatic rescheduling on disruptions
Multi-Level BoM Management
Handle complex product structures with unlimited levels, variants, and versions. Track every component from procurement to assembly.
- Configurable BoMs with parameters
- Version control and change management
- Alternate materials and suppliers
- Scrap and yield management
- Where-used analysis
Real-time Shop Floor Control
Connect your shop floor directly to the ERP. Track production in real-time with IoT sensors, tablets, and barcode scanners.
- Work order tracking with barcode/RFID
- Machine monitoring and OEE calculation
- Labor time tracking and efficiency
- Quality checkpoints at each stage
- Digital work instructions
Integrated Quality Management
Build quality into every step of production. Catch defects early, track root causes, and maintain compliance documentation.
- Incoming inspection protocols
- In-process quality checks
- Statistical Process Control (SPC)
- Non-conformance and CAPA management
- Certificate of Analysis (CoA) generation
Smart Inventory Management
Track every item across multiple warehouses and locations. Optimize stock levels with AI-powered demand forecasting.
- Multi-location, multi-bin tracking
- Batch and serial number tracking
- FIFO/LIFO/FEFO management
- Cycle counting and physical inventory
- Min-max and reorder point automation
AI-Powered Manufacturing Intelligence
Let artificial intelligence optimize your operations
Demand Forecasting
Predict demand 3 months ahead with 95% accuracy using historical data, seasonality, and market trends
Predictive Maintenance
Prevent breakdowns before they happen. AI analyzes machine patterns to schedule maintenance optimally
Quality Prediction
Identify quality issues before production. AI flags potential defects based on material and process parameters
Production Optimization
AI suggests optimal production sequences, batch sizes, and resource allocation for maximum efficiency
Specialized for Your Manufacturing Sector
Discrete Manufacturing
- Automotive parts
- Electronics
- Machinery
- Furniture
Process Manufacturing
- Chemicals
- Food & Beverage
- Pharmaceuticals
- Plastics
Job Shop Manufacturing
- Custom fabrication
- Machine shops
- Print shops
- Contract manufacturing
Batch Manufacturing
- Paints & coatings
- Cosmetics
- Specialty chemicals
- Bakeries
Success Story: ABC Manufacturing
ABC Manufacturing Pvt Ltd
Automotive parts manufacturer with 3 plants, 500+ employees
Challenges
- Manual production planning taking 2 days
- 15% excess inventory worth ₹2 crores
- 10% defect rate causing customer complaints
- No real-time visibility of shop floor
MaayaERP Solution
- Automated production planning with AI optimization
- Real-time inventory tracking with IoT sensors
- Quality gates at each production stage
- Shop floor tablets for instant updates
Results in 6 Months
"MaayaERP transformed our operations. The real-time visibility alone justified the investment. We're now competing with companies 10x our size." - Rajesh Sharma, Production Head
Your 90-Day Manufacturing Transformation
Process Mapping
Document your current workflows, identify bottlenecks, map data flows
System Configuration
Set up plant hierarchy, work centers, routing, BoMs, quality parameters
Customization
Develop custom workflows, reports, dashboards specific to your needs
Data Migration
Transfer master data, open orders, inventory, clean and validate
Integration & Testing
Connect machines, IoT devices, test all workflows end-to-end
Training & Go-Live
Train all users, run parallel, switch over, provide hypercare support
Investment That Pays for Itself
Most manufacturers recover their MaayaERP investment within 12-18 months through:
Pricing is customized based on your plant size, user count, and specific requirements
Get Your Custom QuoteCommon Questions from Manufacturers
Can you integrate with our existing machines?
Yes, we integrate with PLCs, SCADA systems, IoT sensors, and most modern manufacturing equipment through standard protocols like OPC-UA, Modbus, and APIs.
Do you support make-to-order and make-to-stock?
Absolutely. MaayaERP handles MTO, MTS, ATO (assemble-to-order), and ETO (engineer-to-order) manufacturing strategies with equal efficiency.
How do you handle complex BoMs?
We support unlimited BoM levels, phantom assemblies, co-products, by-products, variants, and configurable BoMs with full revision control.
Can we track batch/serial numbers for compliance?
Yes, complete traceability from raw material batches through production to finished goods with backward and forward tracking for recalls.
What about multi-plant operations?
MaayaERP handles multiple plants, inter-plant transfers, consolidated reporting, and centralized planning with plant-specific execution.
Do you provide industry-specific reports?
Yes, including OEE reports, yield analysis, capacity utilization, schedule adherence, quality metrics, and 100+ standard manufacturing reports.
Ready to Modernize Your Manufacturing?
Join 200+ manufacturers who've transformed their operations with MaayaERP
See a live demo configured for your industry • No commitment required